Pilot Tests

Chemical industry

In the chemical industry, air protection devices are used to remove odors as well as harmful substances, such as volatile organic compounds (VOCs), solvent vapors, or dust.

Pilot tests allow for:

• Assessment of the effectiveness of planned technologies,
• Identification of optimal operating parameters,
• Testing the resistance of devices to aggressive substances.

Pharmaceutical industry

In the pharmaceutical industry, air quality control is very important to prevent product contamination and ensure employee safety. Pilot tests are critical in:

• Validation of the effectiveness of filtration systems,
• Testing new air purification technologies before large-scale implementation,
• Compliance with air quality standards required in pharmaceutical production.

Food industry

Food and textile production is associated with the emission of undesirable odors and chemical pollutants, which must be removed from the air before being released into the atmosphere. Pilot tests allow for the selection of appropriate air purification technologies.

Pilot tests are crucial for:

• Testing the effectiveness of removing air pollutants (e.g., odors),
• Optimization of ventilation and filtration systems,
• Adaptation of devices to specific production conditions.

Manufacturing industry (aerospace, automotive, furniture)

In plants producing industrial products, a large amount of dust and gases is generated.

Pilot tests of air protection devices enable:

• Assessment of system performance
• Optimization of ventilation systems to reduce harmful emissions,
• Testing new air purification technologies, such as biofilters or adsorption systems.

Recycling and waste disposal facilities

In recycling processes, especially hazardous waste recycling, emissions of harmful gases and dusts can occur.

Pilot tests of air protection devices help in:

• Assessment of the effectiveness of removing dangerous air pollutants,
• Testing new purification technologies (e.g., the use of activated carbon for adsorption),
• Minimizing the risk of toxic substance emissions.

HVAC sector (heating, ventilation, air conditioning)

Companies engaged in designing and installing HVAC systems often conduct pilot tests within:

• Testing new ventilation solutions in industrial and commercial facilities,
• Optimization of existing ventilation systems to improve air quality and energy efficiency.

• Introducing a new air purification technology – before its full-scale implementation.

• Emission standards change – there is a need to adapt devices to new, stricter requirements,

• The production process changes – generating different air pollutants that require new purification solutions,

• Introducing a new ventilation system – testing performance and effectiveness before full operation.

The costs of pilot tests of air protection devices usually account for about 1% of the investment costs associated with the implementation of new air protection technologies.

Although this may seem like a small amount in the context of the total budget, pilot tests are crucial for ensuring the effectiveness and long-term profitability of investments.

Conducting such tests allows for avoiding risks and costs associated with potential failures, improper technology selection, or non-compliance with emission standards, which could lead to high fines and the need for costly corrections.

Assume that the total investment cost in a new air protection system is PLN 1,000,000.

The cost of pilot tests is about 1% of this amount, or PLN 10,000.

From this amount, the company gains:

• The assurance that the new technology will be effective, which allows avoiding additional costs associated with failed implementation.
• Compliance with emission standards, which helps avoid penalties for exceeding allowable pollution levels.
• Optimization of the entire process, leading to long-term savings related to energy and operational efficiency.

An added value is also the prevention of problems that could occur after the full implementation of the system, such as equipment failures, the need for additional training, or system expansion.